A butt splice connector is a type of electrical connector used to join two wires end-to-end in a secure and insulated manner. It is commonly used in automotive, marine, and household wiring applications.
Key Features of a Butt Splice Connector:
Crimped Connection: The wires are inserted into each end of the connector and crimped (compressed) using a crimping tool for a secure connection.
Insulated Sleeve: Most butt splices have a plastic or heat-shrink insulation to prevent short circuits and corrosion.
Different Sizes: Available in various gauges to match wire thicknesses (e.g., 18-22 AWG, 16-14 AWG, etc.).
Material: Typically made of copper or tin-plated copper for good conductivity.
Types of Butt Splice Connectors:
Standard Butt Splice – Basic insulated crimp connector.
Heat-Shrink Butt Splice – Shrinks when heated to create a waterproof, sealed connection.
Waterproof Butt Splice – Filled with adhesive to prevent moisture ingress.
Non-Insulated Butt Splice – Requires additional insulation (like electrical tape).
How to Use a Butt Splice Connector:
Strip the Wires – Remove about ½ inch of insulation from both wire ends.
Insert Wires – Place each stripped end into opposite sides of the butt splice.
Crimp the Connector – Use a crimping tool to compress the metal sleeve.
(Optional) Heat the Connector – If using a heat-shrink type, apply heat to seal it.
Common Applications:
Extending or repairing damaged wires.
Automotive wiring harness repairs.
Marine and outdoor electrical connections.